China to ban hidden car door handles on all EVs over crash safety concerns

China will soon ban concealed door handles on electric vehicles (EVs), becoming the first country to do so after several deadly incidents triggered global scrutiny of the controversial design first popularised by Tesla.According to regulations announced on Monday by the Ministry of Industry and Information Technology, cars sold in China will now be required to have a mechanical release on both the inside and outside of every door except the boot.The new regulations will “improve the level of automotive safety design”, it said.Due to take effect on 1 January next year, the regulations stipulate every car should provide hand-operable space measuring at least 6cm by 2cm by 2.5cm in order to manually release the door. Within the vehicle, there must also be signs showing occupants how to open the door.The flush-mounted pop-out door handle was first popularised by Elon Musk’s Tesla Model S, released in 2012. The design integrates the handle into the door and uses electrical signals to activate the latch. Such door handles provide a slight boost to efficiency by reducing drag.It has since become a common design choice on many EVs worldwide, including in China, where it features in around 60% of the top 100 bestselling new energy vehicles – which includes both EVs and hybrid cars – according to state media.Cars released after January next year must comply with the new regulations, forcing Chinese car manufacturers to redesign many of their vehicles. Certain vehicles already approved and in the final stages of launching have been given a two-year grace period to update designs.Several high-profile deadly accidents, in which power failures have trapped occupants in vehicles due to the absence of a manual release, have been attributed to the design, prompting scrutiny from safety watchdogs globally.In October, a fatal collision in the city of Chengdu involving Chinese firm Xiaomi’s SU7 electric sedan resulted in bystanders unable to open the vehicle and save the driver before it burst into flames.Tesla is being sued in the US by the parents of a teenager killed in a 2024 crash involving one of its Cybertrucks. The vehicle hit a tree and caught fire, according to a police report. When power to the truck’s electric doors was shut down by the fire, the four passengers were locked in with no way out, and three died.China is the world’s largest EV market, and its dozens of brands have growing operations abroad.Statistics published last month showed that Chinese firm BYD last year sold more EVs than Tesla, overtaking the US industry pioneer in the annual category for the first time.With Agence France-Presse